They are produced in only one step from a hot melt (of about 1500 °C) to a thin metallic foil of about 25 µm thickness, with widths up to more than 200 mm. Cooling rates of about 1.000.000 K per second are necessary to avoid crystallization and to achieve the (meta-stable) amorphous condition. Furthermore “adders” like Boron or Silicon are required to reduce the velocity of the atoms in the melt when freezing the metal. Usually amorphous foils are produced by pressing the hot melt via a ceramic nozzle onto a fast rotating water-cooled copper wheel.
The thin foils are processed to toroidal or c-cores by manual or automatic core winders. In a next step the cores are “annealed” to reduce internal stresses and improve the magnetic properties. This is typically done somewhat below the crystallization temperature which is about 500 °C.
|Saturation Flux Density||Bs||RT||[T]||1,56|
|Upper Application Temperature||[°C]||abt. 130|
|Spez. Electrical Resistivity||ρel||RT||[µΩm]||1,3|
|Typ. Stacking Factor||FF||[%]||82|
|Core Losses||PFe||(0,1T, 25 kHz)||[W/kg]||abt. 15|
|Core Losses||PFe||(0,3T, 50 kHz)||[W/kg]||abt. 300|